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Introduction to the filling machine
Model 600 barrel production line is a series of equipment specially used for the production of 5 gallon barrel drinking water. The production line can automatically complete the process of online cap PULLING, external brush cleaning, bucket loading, multi-channel cleaning and disinfection, filling, capping, lamp inspection, heat shrinkage and so on. With complete functions, compact structure, simple operation and other characteristics, is a set of machine, electricity, gas in one of the new drinking bucket equipment.
The machine body is made of high quality stainless steel materials, other parts are also made of non-toxic, durable series of materials, electrical, pneumatic system with brand components, the equipment has low failure rate, high reliability, good durability.
The process flow
Empty bucket - automatic uncapping - automatic external brushing - flush filling seal - top cover washing - light inspection - shrink - out of the bucket.
Main technical parameters of equipment
Automatic cover pulling machine:
Description:
The cap pulling machine is designed as a head, which can complete the actions of blocking the bucket, grabbing the cover, pulling the cover, blowing the cover and so on under the action of photoelectric. In order to ensure the action time, the cylinder adopts magnetic cylinder, the action position signal is reflected to the PLC, to ensure that the cap removal rate is more than 99%.
Technical Features:
In order to prevent scratching the barrel mouth, the use of special photoelectric detection without cover without pulling;
Main parameters:
Model BG - 1
Pull out 1 cap
Pressure of 0.6 Mpa
Gas consumption 0.8 cubic meters/minute
It produces 600 barrels per hour
The overall size is 500*800*1800mm
Weighs about 100 kg
Automatic outer brushing machine:
Brush barrel machine is provided with a main brush (barrel body) barrel mouth, the bottom brush three, a water tank, a spray room, the barrel into the brush barrel machine, under the action of the dial wheel, around the main brush revolution 270 degrees, and ensure three rotation, brush the barrel into the spray room, brush the barrel is transferred to the automatic bucket.
Flush filling sealing machine
Filling production line adopts multi - station flushing process. Including hot lye washing, high temperature pasteurization, disinfectant washing, reflux water washing, finished product water washing, drip drying and other stations:
The washing process of high temperature hot alkaline water → warm hot alkaline water minimizes the damage caused by the temperature difference of the barrel; Hot alkaline water at high temperature ensures pasteurization process.
The sanitizer washing station also uses the multistage centrifugal pump (vertical) direct spray type, large flow and high head washing;
Flush pump and filling pump are equipped with return line to protect the pump;
The heating water tank is made of double-layer stainless steel material with heat preservation effect, and is equipped with high temperature washing liquid rapid recovery device, which can significantly reduce heat loss and operation cost; Water tanks are equipped with liquid level detection, temperature control detection and alarm control devices.
The internal flushing nozzle adopts a special nozzle with large flow rate and small Angle, and the cylinder is lifted to ensure the all-round flushing of the inner wall of the barrel.
High utilization rate of circulating water, returning water into the washing machine, reduce water consumption;
All discharges are connected to the unified recovery pipeline for centralized and directional discharge to ensure that the ground of the purification room is dry and clean.
Main technical parameters
Filling head: 4
Production rate :600 b/h
Voltage: 380 v, 3 ph, 50 hz
Power :25kw (heating :18kw)
Overall dimensions :6400x2600x2200mm
Weight: about 1800kg
| model | QGF-600 |
| Capacity | 600-750bph |
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